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MANUFACTURING CAPABILITY

Prototype to Production Gear Manufacturing

Custom gear manufacturing for prototype orders, supplier-transfer projects and repeat production. Plan quantities, drawing revisions and inspection requirements for each stage.

Prototype to Production Gear Manufacturing at Zhongbang Gear
Prototype to Production Gear Manufacturing at Zhongbang GearKERVELD / ZHONGBANG
PROCESS OVERVIEW

How this process is used

A prototype inquiry and a production inquiry have different objectives. A prototype may be used to check fit, movement or a proposed tooth form. A repeat-production project also needs a stable drawing, acceptance plan, demand forecast and delivery definition.

Plan prototype and repeat orders with one gear manufacturing team. Send your drawing, quantities and approval requirements so tooling, lead time and delivery can be addressed in the quotation.

01

New component projects

Prototype quantities with a clear validation objective.

02

Supplier transfer

Existing parts with drawings, acceptance records and reference samples.

03

Repeat OEM supply

A controlled component definition linked to a production project.

PRODUCTION & MEASUREMENT RESOURCES

Production and inspection equipment

CNC manufacturing base

Over 95% CNC automation in our manufacturing base.

Gear cutting & grinding

A component-specific route connected to the final requirements.

Gear measurement & CMM

Inspection resources for an agreed acceptance package.

ROUTE PLANNING

Four decisions before production

Define the trial

Set the drawing revision and what the prototype is intended to validate.

Agree first-part acceptance

Clarify dimensions, tooth checks and records before manufacture.

Resolve changes

Capture approved revisions and the effect on tools, processes and timing.

Plan repeat supply

Agree forecasts, batch sizes, packaging and the production-release process.

QUOTATION REQUIREMENTS

What to send for a manufacturing quotation

Prototype to Production Gear Manufacturing project inputs
Review itemWhat to define
Project stagePrototype, first article, supplier transfer or repeat production.
Quantity planInitial order, batch requirement and estimated annual volume.
Release requirementsBuyer approval, report scope and any PPAP requirements.
Logistics definitionDelivery location, packing, labeling and schedule expectations.
TECHNICAL RESOURCE

Prepare your drawing and quotation requirements

How to Prepare a Custom Gear RFQ
Sourcing guide

How to Prepare a Custom Gear RFQ

A request for quotation (RFQ) should tell your gear supplier which part to manufacture, how many you need and what inspection is required.

Read guide

Have a drawing ready for quotation?

Include the latest drawing revision, quantities and the application. Add material, treatment and inspection specifications where these are already defined.

Request a gear quotation
LET’S TALK ABOUT YOUR PROJECT

Ready to source a manufactured gear component?

Send your drawing, required quantity and application. We will review your part and contact you about the details needed for a quotation.

Send your drawing
Get a quote