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MANUFACTURING CAPABILITY

Gear Inspection & Precision Metrology

Gear tooth and dimensional inspection using gear measuring systems and coordinate measurement. Define the characteristics and reports required for your part.

Gear Inspection & Precision Metrology at Zhongbang Gear
Gear Inspection & Precision Metrology at Zhongbang GearKERVELD / ZHONGBANG
PROCESS OVERVIEW

How this process is used

Gear inspection and dimensional inspection answer different questions. A tooth measurement examines the gear geometry; a coordinate or dimensional check examines journals, faces, bores and other interfaces. Both may be needed to establish a complete acceptance record.

The inspection base includes a Klingelnberg P26 gear measuring center, a Hexagon GLOBAL S coordinate measuring machine and Econ gear testing systems. The measurement plan is defined by the drawing, specified standard and agreed reporting requirements.

01

Gear geometry

Profile, lead, pitch or other characteristics specified for the part.

02

Component relationships

Runout, locating faces and journal-to-tooth datum relationships.

03

Project records

First-article or batch documentation agreed for the production stage.

PRODUCTION & MEASUREMENT RESOURCES

Production and inspection equipment

Klingelnberg P26

Gear measuring center for applicable tooth-geometry checks.

Hexagon GLOBAL S 07.10.07-Green

Coordinate measuring machine for component geometry.

Econ 30 / 3040A / PREC60

Gear testing equipment for the specified inspection requirements.

ROUTE PLANNING

Four decisions before production

Define acceptance

Identify the drawing revision, standard and special characteristics.

Map the measurement route

Separate tooth checks, dimensional checks and material-condition records.

Agree the report

Define sampling, units, traceability and record requirements.

Review results

Compare the measured characteristics with the controlled acceptance limits.

QUOTATION REQUIREMENTS

What to send for a manufacturing quotation

Gear Inspection & Precision Metrology project inputs
Review itemWhat to define
Acceptance limitsDrawing tolerances and the applicable tooth accuracy standard.
Datum schemeThe reference features used for assembly and measurement.
Record scopeRequired report format, sampling and material/treatment evidence.
Approval processFirst-article, PPAP or other project requirements to be reviewed.
TECHNICAL RESOURCE

Prepare your drawing and quotation requirements

What to Include in a Gear Drawing Package
Drawing checklist

What to Include in a Gear Drawing Package

A gear drawing package should define the teeth, the mounting interfaces and the relationship between them.

Read guide

Have a drawing ready for quotation?

Include the latest drawing revision, quantities and the application. Add material, treatment and inspection specifications where these are already defined.

Request a gear quotation
LET’S TALK ABOUT YOUR PROJECT

Ready to source a manufactured gear component?

Send your drawing, required quantity and application. We will review your part and contact you about the details needed for a quotation.

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